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Intercooler for Defender TD5/ 2.4/ 2.2 Winch model
Intercooler for Defender TD5/ 2.4/ 2.2 Winch model
In stock
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Lifetime warranty!
Easy to install - using the original pipe connections, with only very minor modifications required to install. Also suitable for cars fitted with Air Con.
Each unit undergoes final inspection and pressure test to over 30 psi under water, before being dated ready and packed for dispatch around the world. During our design process, we tested the product to over 120 psi with no failures.
This core size is capable of cooling over 600 bhp and over 60 psi (4 bar) of boost pressure. We have even fitted one to a World Rally Cross car, Rally Raid, hill climb and Gymkhana cars.
We conceived our original design early in 1999 on one of the first TD5 Defenders to be modified (which by the way is still in use with its original intercooler!)
Now, completely designed on Solid Works, with Laser cut end tanks and mounting brackets, CNC folded and TIG welded individually by hand in house.
Our design uses high grade 5000 Series sheet metal end tanks, folded from a single piece to eliminate splitting.
This design is lighter and more efficient than the heavy cast end tank models on the market.
Lighter weight means better heat rejection, as there is less material to act as an insulator, meaning less heat soak and better recovery times in between boost cycles.
The increased cooling capacity together with the appropriate electronic tuning can typically allow at least 45% power improvement, with a similar torque increase.
Fuel economy improves by, on average 10% with a reduction in cylinder head thermal stress. Thermal stress is actually reduced as the EGT or combustion temperature is reduced dramatically. Power and torque can be increased further with special turbos and improved air flow products.
We also offer in house ECU remapping / re-chipping and stock performance turbo chargers. Please search the website for more of our top quality products, or send us an email for further information and advice.



Intercooler for Defender TD5/ 2.4/ 2.2 Winch model

Intercooler for Defender TD5/ 2.4/ 2.2 Winch model
Lifetime warranty!
Easy to install - using the original pipe connections, with only very minor modifications required to install. Also suitable for cars fitted with Air Con.
Each unit undergoes final inspection and pressure test to over 30 psi under water, before being dated ready and packed for dispatch around the world. During our design process, we tested the product to over 120 psi with no failures.
This core size is capable of cooling over 600 bhp and over 60 psi (4 bar) of boost pressure. We have even fitted one to a World Rally Cross car, Rally Raid, hill climb and Gymkhana cars.
We conceived our original design early in 1999 on one of the first TD5 Defenders to be modified (which by the way is still in use with its original intercooler!)
Now, completely designed on Solid Works, with Laser cut end tanks and mounting brackets, CNC folded and TIG welded individually by hand in house.
Our design uses high grade 5000 Series sheet metal end tanks, folded from a single piece to eliminate splitting.
This design is lighter and more efficient than the heavy cast end tank models on the market.
Lighter weight means better heat rejection, as there is less material to act as an insulator, meaning less heat soak and better recovery times in between boost cycles.
The increased cooling capacity together with the appropriate electronic tuning can typically allow at least 45% power improvement, with a similar torque increase.
Fuel economy improves by, on average 10% with a reduction in cylinder head thermal stress. Thermal stress is actually reduced as the EGT or combustion temperature is reduced dramatically. Power and torque can be increased further with special turbos and improved air flow products.
We also offer in house ECU remapping / re-chipping and stock performance turbo chargers. Please search the website for more of our top quality products, or send us an email for further information and advice.